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Size charts

Bolt Size Chart (Inch & Metric, with Wrench Sizes)

In short

This bolt size chart lists every common inch and metric bolt with its threads, wrench size and tap drill. Bolt sizes read diameter-threads x length: 3/8-16 x 1-1/2 in, or M10 x 1.5 x 40. Quick wrench sizes: 1/4 in bolt → 7/16 in, 5/16 → 1/2, 3/8 → 9/16, 1/2 → 3/4; M6 → 10 mm, M8 → 13 mm, M10 → 16 mm (17 mm DIN), M12 → 18 mm (19 mm DIN).

Inch bolt size chart (UNC and UNF)

Bolt sizeDiameter (in)Diameter (mm)Coarse (UNC) TPIFine (UNF) TPIHex bolt head wrench (in)Hex nut wrench (in)Heavy hex bolt or nut (in)Tap drill (UNC)
1/40.2506.3520287/167/16—#7
5/160.31257.9418241/21/2—F
3/80.3759.5316249/169/16—5/16
7/160.437511.1114205/811/16—U
1/20.50012.7013203/43/47/827/64
9/160.562514.291218— ¹7/8—31/64
5/80.62515.88111815/1615/161-1/1617/32
3/40.75019.0510161-1/81-1/81-1/421/32
7/80.87522.239141-5/161-5/161-7/1649/64
11.00025.408121-1/21-1/21-5/87/8

Head sizes are ASME B18.2.1 hex bolts and cap screws; nut sizes are ASME B18.2.2. Bold marks the sizes where the bolt head and the nut take different wrenches: a 7/16 in bolt has a 5/8 in head but an 11/16 in nut.

¹ We found only one source for the 9/16 in hex cap screw head, so we've left it blank rather than guess.

Metric bolt size chart (ISO)

Bolt sizeDiameter (in)Coarse pitch (mm)Fine pitch (mm)Wrench, ISO (mm)Wrench, DIN (mm)Tap drill, coarse (mm)
M30.1180.5—5.55.52.5
M40.1570.7—773.3
M50.1970.8—884.2
M60.2361.0—10105.0
M80.3151.251.013136.8
M100.3941.51.2516178.5
M120.4721.751.5 or 1.25181910.2
M140.5512.01.5212212.0
M160.6302.01.5242414.0
M200.7872.51.5 or 2303017.5
M240.9453.02.0363621.0

ISO 272 (1982) made the M10, M12 and M14 heads one size smaller than the old DIN bolts. Both are still sold, so an M10 bolt can need a 16 mm or a 17 mm wrench. A metric size with no pitch given (just "M10") means the coarse pitch.

Bolt grade markings

Head markingGradeWhat it tells you
No marksSAE Grade 2Low-strength steel. Treat any unmarked bolt as no better than Grade 2
3 radial linesSAE Grade 5Heat-treated (quenched and tempered)
6 radial linesSAE Grade 8Heat-treated, higher strength than Grade 5
8.8ISO class 8.8About 800 MPa minimum tensile strength
10.9ISO class 10.9About 1,000 MPa minimum tensile strength
12.9ISO class 12.9About 1,200 MPa minimum tensile strength

For metric classes, the first number x 100 is roughly the minimum tensile strength in MPa, and the second number x 10 is the yield strength as a percent of tensile. Replace a bolt with the same grade the maker used, and never a lower one.

About torque: we don't list torque values here. The right torque depends on the grade, the thread condition and lubrication, and the joint. Portland Bolt notes that torque alone can't guarantee proper bolt tension. Use the spec from the equipment or vehicle maker.

How to measure a bolt

  1. Diameter: calipers across the threads. Match it to the tables above.
  2. Pitch: a thread gauge. Without one, count threads over 1/2 in and double it (inch), or measure across 10 threads and divide by 10 (mm).
  3. Length: from under the head to the tip for hex bolts. Flat (countersunk) heads are measured overall.
  4. Head: fit wrenches until one is snug. The wrench size points you to the bolt size, but check the bold rows above.

Step-by-step with examples is on what size bolt do I need.

Common mistakes

  • Assuming nut and bolt take the same wrench. A 7/16 in nut takes 11/16 in but the bolt head takes 5/8 in. A 9/16 in nut takes 7/8 in.
  • Fighting a 16 vs 17 mm head. M10 bolts come both ways (ISO vs DIN). Same for 18/19 mm on M12 and 21/22 mm on M14.
  • Using a standard wrench on heavy hex. Heavy hex bolts and nuts are 1/8 in larger across the flats (1/2 in heavy hex = 7/8 in).
  • Mixing inch and metric look-alikes. 5/16 vs M8, 3/8 vs M10, 5/8 vs M16. Close in size, never interchangeable.
  • Swapping in an unmarked bolt. If the original had 3 or 6 lines (or 8.8/10.9), the replacement needs the same.

Not sure what bolt you have? Snap it

Snap the old bolt next to a ruler and Mechy tells you the size, thread and length. If the thread has to be exact, confirm it with a thread gauge or a nut that fits. Identify a bolt from a photo.

Questions

What size wrench fits a 3/8 in bolt?

9/16 in, for both a standard hex bolt head and a standard hex nut.

What size wrench fits a 1/2 in bolt?

3/4 in for a standard hex bolt or nut. A heavy hex 1/2 in bolt or nut takes 7/8 in.

What size socket fits an M8 bolt?

13 mm. M6 takes 10 mm, M10 takes 16 mm (17 mm on DIN-standard bolts), and M12 takes 18 mm (19 mm DIN).

Is an M8 bolt the same as 5/16 in?

No. They're within a few thousandths of an inch in diameter (0.315 vs 0.3125 in), but M8 x 1.25 and 5/16-18 have different pitches and won't thread together.

What do the lines on a bolt head mean?

They show the SAE grade: no lines is Grade 2, three radial lines is Grade 5, six is Grade 8. Metric bolts are stamped with a number such as 8.8 or 10.9.

Sources

  1. Unified Thread Standard – Wikipedia
  2. ISO metric screw thread – Wikipedia
  3. Hex Bolt Dimensions (ASME B18.2.1) – Portland Bolt
  4. Heavy Hex Bolt Dimensions (ASME B18.2.1) – Portland Bolt
  5. US Hex Bolts – Inches (ASME B18.2.1) – Engineering ToolBox
  6. ASME B18.2.1 Table 6, Hex Cap Screws – GlobalFastener
  7. Hex Nut and Heavy Hex Nut Dimensions (ASME B18.2.2) – Engineers Edge
  8. Hex Bolt Dimensions, DIN 931 / ISO 4014 – Wermac
  9. Width across flats – Wikipedia
  10. Tap Drill Sizes – Little Machine Shop
  11. Metric Tap Drill Chart – Fractory
  12. Fastener Grade Identification Marks – Metal Construction News
  13. Understanding the Different Markings on Fasteners – Fasteners Plus
  14. Bolt Torque Chart (torque-tension caveats) – Portland Bolt

Updated

Got the part in your hand?

Snap it and say what you are fixing. Mechy works out the size and makes the steps, with a moving drawing for each.

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